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Case Study

Boilermaker

A food and beverage boilermaker sought a reliable boiler equipment partner for their premium solution.

Customer benefits

Customer

A boilermaker who manufactures boilers for the food and beverage industry in Spain, Latin America, and Morocco was looking for a new boiler equipment partner.  This boilermaker was looking for a partner who could provide reliable, high-quality boiler equipment for a continuous feedwater system within their premium boiler solution.  When seeking support for their new high-quality boiler range, they chose to work with GESTRA because of their technical steam and condensate know-how and market-leading digital boiler equipment solutions.

Boilerhouse machinery

Solution

Working together, the boilermaker and the GESTRA team designed a solution that integrated the necessary boiler controls and level limiters to create a full open feedwater system that would keep a consistent water flow to the boiler in all instances.  The choice of product would allow additional switch-over MIN/MAX relays that could control the feedwater system so that there would be no need to stop the boiler when servicing the control valves.

GESTRA's technical solution included the following products:

 

Level limiter SPECTORmodul – NRG16-50, NRS1-50
 

Pneumatic control valves

 
 
Level control SPECTORmodul touch – NRG26-21, NRR2-53

 

Summary of technical solution

  • Easy-to-use level limiter SPECTORmodul – NRG 16-50 and NRS 1-50
  • Meets EU Boiler Standards EN 12952 / EN 12953
  • Safe boiler operation and protection
  • Meets standards for (SIL) Level 3 for level limiter

Result

The finalized product led to the release of a new range of high-quality boilers. End users would experience reliable service, low total cost of ownership, and stable water levels without alarms due to low/high water events or false trips.

In today's industrial environment, steam generators must operate with high efficiency and low costs, but also pass rigorous safety testing. By choosing GESTRA as a partner, boilermakers can deliver their solutions with confidence.

The boilermaker's choice to work with GESTRA enabled their entry into markets where properly integrated technologies were at a premium. As a result, they enjoyed an increase in their sales volume, secure in the knowledge that the product's control system was of the highest quality.

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